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How To: Ragtop

Let the Sunshine in Project Sentra
From the June, 2009 issue of Lowrider Edge
By Dick DeLoach
Illustrators: Dick DeLoach

Street Beat offers an exclusive line of their own and world-famous Inalfa sunroofs (ragtop and sliding glass) that fit most vehicles and include complete do-it-yourself installation instructions, all mounting hardware, interior trim panels and electricals. The kit even includes a full-size paper template to show you exactly where to drill and cut the metal roof. The ragtop also has a terrific safety feature that stops the roof from closing if there is an obstruction in the opening, like your dog's head or your child's hand.

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The stock steel roof on our... 
   
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The stock steel roof on our Project Sentra SE was replaced with an electric sliding ragtop from Street Beat Customs in just more than three hours.
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The sunroof comes complete... 
   
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The sunroof comes complete with everything that you'll need (except tools) to make quick work of the installation. Before beginning, check the completeness of the sunroof package using the provided parts list.
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Then, locate, mark and tape... 
   
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Then, locate, mark and tape the proper position for the roof cutout template.
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Position the template flat... 
   
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Position the template flat against the roof and tape it making sure it's straight and there are no creases.
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Using a single-edge blade,... 
   
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Using a single-edge blade, carefully cut out the area of the paper template for the roof cut and draw the cut outline on the roof metal with a marking pen.
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Drill the six holes as marked... 
   
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Drill the six holes as marked on the front of the template for the wind deflector, making sure not to damage the inside roof lining. Note: a "bit stop" can be used for safety.
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Drill a "pilot hole" for the... 
   
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Drill a "pilot hole" for the nibbler (or heavy duty sabre saw) inside the outline on the roof.
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Using a nibbler or sabre saw... 
   
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Using a nibbler or sabre saw carefully cut out the metal roof along the outline. Note: a die grinder can also be used to cut out the metal roof..
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Carefully peel the roof metal... 
   
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Carefully peel the roof metal away from the roof ribs and properly discard it.
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This is what the roof looks... 
   
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This is what the roof looks like with the metal cut out. No turning back now!
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Next the roof ribs must be... 
   
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Next the roof ribs must be cut out along the edge of the roof metal and removed.
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Unplug and remove the interior... 
   
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Unplug and remove the interior light next.
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Mark the hard headliner using... 
   
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Mark the hard headliner using the roof metal as a guide.
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Using a razor knife, carefully... 
   
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Using a razor knife, carefully cut out the hard headliner to match the roof cutout.
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On the inside, lay 3/4-inch... 
   
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On the inside, lay 3/4-inch tape around the edge of the hard headliner as a guide and cut out the headliner along the outer edge of the tape, thus making the inside headliner cutout 3/4-inch larger than the roof metal cutout.
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Use the die grinder or sabre... 
   
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Use the die grinder or sabre saw to cut the ribs 3/4-inch smaller than the roof cutout as well.
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Then grind off the edges of... 
   
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Then grind off the edges of the roof cutout to remove any burrs.
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Apply the protective foil... 
   
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Apply the protective foil strips, without creases, flush with the cutout edge of the roof, starting with the front strip. Then place the side strips flush with the cutout edge, overlapping with the front edge of the strip that has already been applied.
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Place the wind deflector in... 
   
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Place the wind deflector in the holes drilled earlier.
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Using the special sealing... 
   
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Using the special sealing washers and nuts provided, attach the wind deflector but do not tighten the nuts yet.
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Carefully drop the sunroof... 
   
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Carefully drop the sunroof into the cutout being careful not to dent the roof metal. Also make sure that the sealing rubber is correctly seated on the frame edge as this cannot be corrected after fitting.
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Remove the "A" pillar cap... 
   
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Remove the "A" pillar cap and route sunroof motor wiring down the pillar and under the dash. Later, you will connect the wires to a verified constant 12-volt source and the ignition per wiring instructions.
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Remove the two retaining screws... 
   
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Remove the two retaining screws from the motor unit on the frame and make sure that the motor can be slid in between the outer roof skin and the inside lining. Caution: Don't kink the black end tubes for the drive cables.
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Push the front clamp frame... 
   
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Push the front clamp frame part in place and put the motor fastening screws in.
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Put the rear clamp frame part... 
   
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Put the rear clamp frame part on and screw in one each of the enclosed nuts onto the stay bolts. Then push the frame sides on. Attach with screws provided all the way around. Note: Do not place any screws into holes with labels stuck on them because the supports for the trim frame are fastened in those holes.
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Place the supports in position... 
   
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Place the supports in position with the upwardly flanged nose of the support engaging the gap between the mainframe and the clamping frame, attach with the fastening screws and tighten equally.
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Connect the operating switch... 
   
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Connect the operating switch to the wiring loom and make sure that it works. Close the roof, adjust the wind deflector as needed and tighten the wind deflector nuts.
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Fit the front trim cover,... 
   
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Fit the front trim cover, guiding the wire for the operating switch through the opening provided.
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With the roof fully open,... 
   
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With the roof fully open, fit the side and rear trim covers in place and attach them with the push-in fasteners provided.
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Beginning in the middle at... 
   
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Beginning in the middle at the rear, attach the edge protection (pinch welting) all the way around and trim the excess with wire cutting pliers.
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The finished installation... 
   
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The finished installation looks almost factory and opens up to let the sunshine in our Sentra.
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